Quality Assurance Manager

Manager – Quality Assurance

Responsibilities

Ø Metallurgical quality of the Final products (castings) delivered to the customers.

Ø Process Control of inward receiving materials, core making, molding process, melting process, pouring and knock out.

Ø Statistical Quality Control of the processes mentioned in Cl 2.

Ø Calibration of Measuring and Testing Equipment.

Ø Coordinate for preparing the ISO-9000-2015 and IATF 16949:2016 internal audit plan, schedule.

Ø Conducting ISO9000-2015 and IATF 16949: 2016 Internal audit as per schedule.

Ø Coordinate the ISO9000-2015 and IATF 16949:2016 Internal audit NC and getting actions, evidence with concerned persons

Ø Inspect and certify the quality of incoming raw materials and consumables used for production.

Ø Prepare SOP, inspect and ensure Process Parameters for the following:

Ø Core sand for core making, coatings and finished cores.

Ø Prepared Green sand and molds

Ø Molten metal from Induction Melting Furnace

Ø Inspect and ensure adherence to process parameters as per Control Plan while pouring and Knock Out.

Ø Test the Metallurgical quality of the produced castings from each Batch (Heat) as per Sampling Plan and certify the quality of castings from each Batch.

Ø Issue Test Certificate of Materials for each Batch of Finished castings with traceability to heat no and Invoice no. or as per Customer Requirement as the case may be.

Ø Liaise with Customers regarding complaints due to Metallurgical deviations and solve the issues.

Ø Organize and arrange for timely and periodic calibration of the measuring and test equipment.

Ø Maintain record and monitor the calibration status of measuring and test equipment.

Authorities

Ø Take decision on Customer Returned / Rejected Material.

Ø Approve Incoming / Final Inspection Reports, Calibration Reports.

Ø Stop production and implement corrective action in case of non- compliance of QMS or quality parameters.

Ø Improve MIS Data & reference sample

Skills: iron,quality assurance,heat,melting