Manager-Maintenance

• Position Title – Manager/Senior Manager-Maintenance
• Location – Hosur
• Total Experience –13 to 18 Years
• Qualification – B.E. (Mechanical/Electrical) (Full Time Education is compulsory, Distance Learning will not be considered)
• Reporting to- Plant Head
• Direct Team Size - 3 (Supervisors/Engineers, NEEM/NAPS Trainees, and Technicians).
• Languages Known- English, Tamil (Preferred)
• Industry- Auto /Auto Ancillary & Our Competitor Industries

Key Responsibilities: -

OEE (Overall Equipment Effectiveness) Improvement: -

• Lead initiatives to enhance machine availability, performance, and quality.
• Conduct root cause analysis to address recurring issues impacting OEE.

MTTR / MTBF Optimization: -

• Minimize Mean Time to Repair (MTTR) and maximize Mean Time Between Failures (MTBF) through proactive maintenance strategies.
• Implement predictive and preventive maintenance systems.

Asset Protection & Cost Optimization: -

• Develop strategies to safeguard company assets and extend equipment life at optimal cost.
• Deploy condition monitoring and reliability-centered maintenance practices.

Energy & Power Cost Reduction: -

• Identify and execute energy conservation projects.
• Optimize power utilization through automation and efficient load management.

Maintenance Cost Control: -

• Manage spare parts inventory and reduce unplanned maintenance expenses.
• Drive TPM (Total Productive Maintenance) initiatives for cost efficiency in Autonomous and Preventive Maintenance.

Site Project Execution & Layout Changes: -

• Ensure timely execution of capital projects with minimal operational disruption.
• Manage civil, electrical, statutory, legal, and safety-related projects effectively.

EHS Compliance & Risk Mitigation: -

• Foster a strong safety culture across operations.
• Ensure timely closure of safety alerts and incident reports.
• Address hazards such as open panels, loose wiring, and inadequate guarding.
• Maintain adherence to statutory and legal requirements.
• Implement Greeno and ESG initiatives.

TPM Implementation: -

• Demonstrate hands-on expertise in TPM deployment at the shop floor level.

Digitization & Automation: -

• Troubleshoot PLC systems and maintain robotics for seamless automation.

Skill Development: -

• Build a high-performing maintenance team through training in predictive tools and advanced diagnostics.

Vendor Management : -

• Establish and maintain a reliable vendor network for critical spares and services.

Obsolescence Management: -

• Plan and execute strategies for equipment replacement or modernization.

Emergency Preparedness : -

• Develop contingency plans for critical equipment failures.

Continuous Improvement: -

• Drive Kaizen and Lean initiatives to enhance maintenance processes.

Compliance Management: -

• Ensure full compliance with legal and statutory requirements

Remarks:-

• Looking for stable candidate (Frequent Job Change will not be considered)
• Looking for candidates from Hosur & Nearby Location only.
• Team Handling experience is must (On Roll & Workmen Category).
• Must Know PLC Programming Modification and troubleshooting, good knowledge in SIMENS, DELTA, MITSUBISHI PLC
• Working experience in Govt Officials & unionized factory is preferred.
• Looking for Matured Candidate having hands on experience on PLC and Robots Maintenance. Utility and substation experience will be added advantage.