Body shop - Maintenance

Job Title: Body Shop Maintenance - Staff

Key Responsibilities – Body Shop Maintenance

• Ensure adherence to Safety standards and 5S practices on the shop floor, aiming for zero accidents/incidents
• Identify and classify critical spares (A/B/C category) and ensure their availability
• Manage spare parts inventory and stock room effectively
• Coordinate breakdown activities to ensure minimum downtime and support implementation of permanent corrective actions
• Support development and implementation of backup and contingency systems for critical/chronic equipment
• Analyze skill gaps and support enhancement of team member (TM) competencies
• Prepare reports on breakdowns, contingency measures, and backup systems
• Conduct condition monitoring, analyze results, and identify improvement actions
• Identify and implement monitoring systems for critical equipment
• Analyze mechanical/electrical component failures and follow up with suppliers for resolution
• Plan shutdown and holiday maintenance activities, including spares and supplier coordination, and obtain approvals
• Ensure timely calibration and condition monitoring of tools and gauges
• Support new project activities and implementation schedules
• Follow up with suppliers for closure of open points
• Drive localization initiatives and cost-saving projects with implementation tracking
• Prepare documentation for ISO/MSDS audits and ensure timely closure of observations

Skills & Qualifications:

• BE / B.Tech in Mechanical Engineering or Electrical Engineering (mandatory).
• Sound understanding of mechanical, hydraulic, and basic electrical systems.
• Exposure to automated systems and controls will be considered an added advantage.
• Strong analytical and problem-solving skills with a hands-on approach.
• Good communication and interpersonal skills with the ability to work in a team-oriented environment.
• High level of attention to detail and accountability in maintenance activities.  
• Willingness to work in shifts and adapt to a dynamic manufacturing setup.

Tools & Technologies:

• Working knowledge of Computerized Maintenance Management Systems (CMMS).
• Hands-on experience with hand tools, power tools, and diagnostic instruments.
• Familiarity with industrial safety practices and usage of PPE.
• Basic proficiency in MS Office (Excel, Word) for reporting and documentation.