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Assistant Manager / Deputy Manager-Operation & Maintenance

Actively Reviewing

Aarti Green Tech Ltd

Rohtak Full-Time 4–8 yrs exp Posted 3 hours ago · Apply by Sep 14, 2026

Job Description

Key Responsibilities1. Plant Operations

Ensure smooth and uninterrupted operation of the Ferrous Scrap Shredder and Baling Press.
Achieve daily, monthly, and annual production targets with optimum machine utilization.
Monitor production efficiency, throughput, recovery, and machine availability.
Coordinate with the yard, sorting, dispatch, and maintenance teams for seamless operations.
Ensure optimum utilization of equipment, manpower, and utilities.

2. Maintenance Management

Plan and execute preventive, predictive, and breakdown maintenance of:
Shredder
Baling Press
Conveyors
Feeders
Dust Collection System
Hydraulic Systems
Gearboxes
Motors
Pumps
Material Handling Equipment (MHE)
Analyze recurring equipment failures and implement permanent corrective actions.
Maintain minimum machine downtime and improve equipment reliability.
Prepare maintenance schedules and ensure timely completion.

3. Safety & Environment

Ensure strict compliance with Safety, Health, and Environment (SHE) standards.
Conduct toolbox talks and safety inspections.
Ensure proper implementation of Lockout/Tagout (LOTO), Permit to Work (PTW), and confined space procedures.
Promote safe work practices and achieve zero accident objectives.
Ensure effective operation of dust suppression and pollution control systems.

4. Quality Control

Ensure shredded scrap and baled material meet customer specifications.
Monitor contamination levels and recovery percentages.
Coordinate with the Quality department to resolve quality-related issues.
Implement process improvements to enhance product quality.

5. Manpower Management

Supervise operators, technicians, helpers, and contract manpower.
Prepare shift rosters and allocate manpower effectively.
Train employees on SOPs, safety procedures, and operational best practices.
Monitor discipline, attendance, and productivity.

6. Cost Control & Continuous Improvement

Optimize power consumption and maintenance costs.
Reduce consumable usage and maintenance expenditure.
Identify and implement process improvement and productivity enhancement initiatives.
Lead root cause analysis (RCA), Kaizen, and continuous improvement projects.

7. Planning & Coordination

Coordinate with Production Planning, Procurement, Stores, and Logistics departments.
Ensure timely availability of spare parts and maintenance materials.
Plan shutdowns and annual maintenance activities.

8. Documentation & MIS

Maintain production and maintenance records.
Prepare daily production reports, maintenance reports, and downtime analysis.
Monitor key performance indicators (KPIs) such as:
Plant Availability
OEE (Overall Equipment Effectiveness)
MTBF (Mean Time Between Failures)
MTTR (Mean Time to Repair)
Specific Power Consumption
Breakdown Hours
Ensure accurate recording of maintenance activities in SAP or the company's ERP system.

9. Compliance

Ensure compliance with company policies and statutory requirements.
Support ISO 9001, ISO 14001, and ISO 45001 management systems.
Participate in internal and external audits and implement corrective actions.

Desired Candidate ProfileEducation

B.E./B.Tech./Diploma in Mechanical Engineering (Preferred)
Electrical Engineering candidates with relevant experience may also be considered.

Experience

8–12 years of experience in Operations & Maintenance.
Minimum 5 years of experience in Steel Scrap Shredder, Metal Recycling, Scrap Processing, Steel Plant, Heavy Engineering, Rolling Mill, Foundry, or similar heavy industrial operations.
Experience with Danieli, Lindemann, Metso, Zato, or equivalent shredding and baling equipment will be preferred.

Technical Skills

Preventive & Predictive Maintenance
Hydraulic and Pneumatic Systems
Rotating Equipment
Heavy Mechanical Maintenance
Industrial Electrical Systems
PLC-based Machine Operations
SAP PM/MM or equivalent ERP
Root Cause Analysis (RCA)
TPM, 5S, Kaizen, Lean Manufacturing
MS Excel and MIS Reporting

Behavioral Competencies

Leadership and Team Management
Decision Making
Problem Solving
Planning & Organizing
Communication Skills
Analytical Thinking
Result Orientation
Continuous Improvement Mindset

Key Performance Indicators (KPIs)

Production Target Achievement
Plant Availability (%)
Overall Equipment Effectiveness (OEE)
Breakdown Hours
Preventive Maintenance Compliance
Mean Time Between Failures (MTBF)
Mean Time to Repair (MTTR)
Maintenance Cost per Ton
Power Consumption per Ton
Recovery Yield
Safety Performance (Zero Lost Time Injury)
Housekeeping and 5S Audit Scores
Quality Rejection Rate
Budget Compliance

Working Conditions

Rotational shifts as per plant requirements.
Availability during planned shutdowns and emergency breakdowns.
Exposure to heavy industrial and outdoor working conditions with mandatory use of PPE.

Required Skills

Quality Control Root Cause Analysis ISO 9001 ISO 14001 ISO 45001 PLC Programming Preventive Maintenance cost control Process Improvement MIS Reporting Behavioral Excel Kaizen MIS SAP